Sachets
filling service
Outsource sachet filling to Avoria GmbH - ISO 9001 and HACCP certified direct manufacturer in Roßtal, Bavaria. Powders and granulates in sachets and stick packs with auger dosing. GC-MS incoming raw material testing, seal seam documentation, batch record and CoA as standard scope of delivery.
Quick answer
What is Outsource sachet filling?
Outsourcing sachet filling to Avoria GmbH means: you supply the powder, granulate or formulation - we handle dosing, sealing, quality control and complete documentation. Auger dosing system for cohesive and free-flowing powders. ISO 9001 and HACCP certified direct manufacturer in Roßtal - no subcontractors, no interim transport.
Product range: food supplements, protein blends, vitamin premixes, food powders, plant powders, electrolyte blends, technical granulates. In-house GC-MS laboratory - raw material identity verified before production starts. Further details on Quality assurance and Contract filling.
- Formats: sachets (5–500 g, 3- or 4-side sealed) and stick packs (3–50 g, slim format)
- Qualification: 10–14 working days from inquiry - ISO/HACCP documentation, technical product assessment, quote
- Certification: ISO 9001:2015 + HACCP - GC-MS raw material testing before production
- Documentation: Batch record with fill weight evidence, sealing parameters, CoA as standard
Our sachet expertise
Outsource sachet filling - what we deliver
Auger dosing for all powders
Auger dosing for cohesive fine powders and free-flowing granulates - auger configuration calibrated per product type, fill weight tolerances recorded.
Sachets & stick packs - both formats
Sachets (5–500 g) and stick packs (3–50 g) - both formats available, format choice based on fill weight and usage context.
GC-MS incoming raw material testing
Raw material identity confirmed by GC-MS before production starts - a supplier CoA alone is not sufficient for supplement powders.
ISO 9001 & HACCP for supplements
ISO 9001:2015 and HACCP for supplement sachets - cross-contamination prevention, allergen separation, complete process documentation.
Seal seam documentation
Sealing temperature and dwell time defined per product - film type and laminate structure determine the parameters, documented in every batch record.
Complete documentation package
Batch record with raw material identity, fill weight evidence, sealing parameters and CoA - fully audit-ready for supplier qualifications.
07 - Sachets & stick packs
Precise dosing for every type of powder
Outsourcing sachet filling starts with the powder - not with the pouch. Cohesive fine powders such as collagen hydrolysate or highly micronized vitamin premixes clump at the dosing head and resist standard volumetric dosing systems. Avoria GmbH works exclusively with auger dosing: the auger geometry determines the fill volume - independent of flow behavior.
Sachets & stick packs
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Related Services
Further specialized filling services for powders, granulates and specialty substances - all at our facility in Roßtal.
Talcum filling service
Pack the finest powders with low dust - cleanroom environment also possible.
07.02
Sachets & Small pouches
Portion packs for powders and granulates - from 2 g up to 50 g per pouch.
07.03
Technical Powders
Industrial and specialty powders - from metal oxides to polymers, ATEX-compliant.
07.04
Powders filling DE
Made in Germany - ISO 9001, HACCP & GMP. Produced entirely at the Roßtal facility.
Typical projects
Recognize your project?
We handle these inquiries regularly - many customers started in a similar situation.
Talcum in sachets
Cosmetic or technical talcum powder in neutral or printed portion pouches for industry or retail.
Technical powders as enclosed items
Additives, lubricants or assembly aids as a small sachet directly in the product box - e.g. for machinery packaging.
Cleaning additives in portion pouches
Washing or cleaning powders in measured portion pouches for industry, trade or end consumers.
Granulates for industrial products
Plastic granulates, sealing granulates or technical granulates in defined small quantities for B2B production.
Sample pouches for product samples
Small, neutral or printed sample pouches for first samples, trade fair samples or B2B product presentations.
Powders for assembly aids
Lubricants, release agents or assembly powders as an enclosed sachet - e.g. for seals, connectors or plastic parts.
Our process
From raw material testing to the sealed sachet
GC-MS incoming inspection
Chemical identity testing of the raw material by GC-MS - before production starts, independent of the supplier CoA.
Auger calibration
Auger configuration and speed are set per product - at least 10 test fills before release.
Sachet filling
Production with fill weight checks at defined intervals. Any deviation triggers a production stop and root cause analysis.
Seal seam testing
Sealing temperature and dwell time tested per product - seal integrity documented as a physical barrier.
Batch record & CoA
Complete batch record with raw material identity result, fill weight log, sealing parameters and CoA as standard scope of delivery.
Request project quote
Outsource sachet filling - – inquire now
Fill in the fields - product type, fill weight and target quantity enable a realistic assessment after technical product testing.
FAQ
Frequently asked questions
The key answers on sachet filling - quick and direct.
Sometimes a short call is faster than any form.
Call now →A stick pack is an elongated single-portion pack (typically 3–50 g, slim format, 3-side sealed). A sachet is a flat, square or rectangular pack (5–500 g, larger format area, 3- or 4-side sealed). Machine configuration, dosing settings and seal geometry differ between the two formats. Format choice at Avoria GmbH is based on fill weight, bulk density and usage context.
Minimum order quantities for sachet filling depend on product type and fill weight. Reference values are shared after a technical product assessment. Inquire via the contact form for a product-specific quote.
Lead time from confirmed order to delivery depends on product complexity, raw material procurement and production planning. Indicative delivery times are shared in the quote after technical product assessment.
Submit an inquiry via the contact form. State product type, approximate fill weight, target quantity and format preference. A technical product assessment is performed before quoting.
We fill: protein blends, creatine monohydrate, collagen hydrolysate, BCAA compounds, vitamin and mineral premixes, matcha, instant coffee, cocoa, electrolyte drink powders, plant and herbal powders, plus technical powders and granulates on request. Particularly cohesive fine powders are processed with specifically calibrated auger dosing systems - bulk density and flow behavior determine the configuration.
Yes. Avoria GmbH is externally certified to ISO 9001:2015 and operates under HACCP. For sachet filling of food supplements, HACCP is directly relevant: critical control points include cross-contamination prevention, allergen separation, fill accuracy and seal seam integrity as a physical barrier. Certification documents are provided on request within 10–14 working days.
Yes. Cohesive powders - collagen hydrolysate, highly micronized vitamin premixes, matcha - tend to bridge at the dosing head and cannot be filled reliably with standard volumetric dosing systems. Avoria GmbH uses auger dosing systems: the auger geometry determines the fill volume per rotation - independent of the powder's flow behavior. For every product type, auger configuration and speed are calibrated separately and verified against the fill weight specification.
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