Is my powder suitable for your process?
That depends on factors including flow behavior, bulk density and packaging. Send us a short product description so we can assess the requirements.
B2B powder projects · blending · filling · packaging
Have powders blended and filled
B2B contract filling for food, supplements, cosmetics and technical powders. We assess your product and the packaging needed to deliver your project.
- Blending, filling and packaging from a single source
- Sachets, stick packs, doypacks, cans and bulk containers
- Sampling, test filling and series production
- ISO 9001
- HACCP
- Roßtal, Bavaria
Fill quantities
- Sachets
- 3 to 500 g
- Stick packs
- 3 to 50 g
- HDPE round cans
- 100 g to 5 kg
- Bulk containers
- Buckets, sacks, drums and big bags
Minimum quantities
- MOQ sachets
- depending on the project, usually 10,000 to 30,000 units
- MOQ bottles/cans
- depending on the project, usually 5,000 to 10,000 units
- Test fillings
- depending on the format, usually 50 to 200 kg
Project check
Which project route suits your powder?
Answer three short questions. Your selection is carried straight into the inquiry – a technical commitment is only given after review.
Customer questions
What customers want to know first
What information do you need to get started?
A short project description and your contact details are enough for an initial enquiry. Product type, fill weight and target quantity help us assess the project, where already known.
Is test filling possible?
Test filling may be possible depending on the product and format. We agree the scope and requirements after the technical assessment.
Inquiry
Request a powder project
To get started, give your company, contact person, email and a short project description. Add product, quantity and packaging details where already known.
Without JavaScript the form is sent directly to our server. Alternatively you can reach us at +49 (0) 911 56839291 or info@lohnabfuellung-deutschland.de.
Applications
Which powder projects is AVORIA the right partner for?
Powders differ in bulk density, flow behavior, dust generation, moisture sensitivity and dosability. We therefore assess every project against the specific product, the intended packaging and the target market.
Drink powders and electrolytes
Instant drinks, electrolyte products, vitamin and mineral blends and other functional drink powders. Relevant factors are formulation, solubility, flavoring, fill weight and packaging format.
Protein, whey, clear whey and sports nutrition
Raw material combination, bulk density and portion size affect blending and filling. AVORIA reviews existing formulations as well as projects that still need development work.
Vitamin, mineral and supplement powders
Composition, dosage, raw material status, target market, labeling and packaging are considered together. Health claims and regulatory requirements have to be reviewed separately on technical and legal grounds.
Food, instant and plant powders
Spices, seasoning blends, soup powders, plant powders and other dry food mixes. Product specification, allergens, flow behavior and cleaning requirements have to be clarified in advance.
Cosmetic and specialty powders
Cosmetic and specialty powders are assessed on intended use, product specification, safety information and the desired packaging.
Industrial applications
For industrial applications, you will find more information under Technical powders in portion sachets.
Technical data
Technical options and packaging formats
Released technical specifications for powder contract filling
- Dosing technology
- Screw dosing / auger dosing
- Production preparation
- at least ten consecutive test fillings before the series starts
- Process control
- continuous fill weight checks, batch record and documented tolerances
All areas depend on the project. Product, packaging material, fill weight and process requirements have to be reviewed technically and confirmed in writing.
Filling powder into sachets, stick packs, doypacks and cans
More options
Sachet / portion pouch selected
| Packaging format | Suitable when … | To clarify in advance |
|---|---|---|
| Sachet / portion pouch | a defined single portion, sample or on-the-go format is the priority | Fill weight, pouch dimensions, material and product protection |
| Stick pack | a slim single portion is wanted | Flowability, format, material and opening |
| Doypack / stand-up pouch | several applications should be bundled reclosably | Total fill quantity, closure, barrier and dispensing |
| Can / HDPE bottle | the product is taken out or dosed repeatedly | Container, closure, label and dosing aid |
| Bulk containers | larger quantities need to be supplied safely | Container type, handling, product protection and logistics |
| customer-supplied packaging | packaging material is already available | Dimensions, material, technical suitability and available quantity |
More on the formats: Filling sachets and stick packs.
For the specific combination of fill product and format: Powder in sachets and stick packs.
Process
From the product idea to the finished pack
Assessment and agreement
Clarify the product, formulation, raw materials and project scope.
Samples and approval
Agree on blending, packaging and technical requirements.
Production and control
Carry out test fills, series production and documented checks.
Technical steps in detail
Define the product and the goal
We clarify the application, target group, target market and desired packaging. A clear product description is the basis for every further step.
Review formulation and raw materials
Existing formulations, specifications and raw material documents feed into the project review. If development is needed, the scope is defined in advance. Customer-supplied raw materials can be considered after review.
Plan blending and sampling
For multi-component products, homogeneity, sequence, bulk density, flow behavior and portioning are decisive. Samples and test fillings form the basis for technical release.
Agree packaging and material
Format and material have to suit the powder, the fill weight and the application. Neutral material, printed film, labels or customer-supplied packaging are reviewed separately.
Prepare test fillings and the series
Before series start, at least ten consecutive test fillings are carried out. Dosing, fill weight and tolerances are checked and documented in the process.
Filling, control and supply
During production, fill weights are checked continuously; batches and tolerances are documented. Labeling, cartoning and provision follow the confirmed project scope.
Illustrative inquiry - not a customer reference project
Project example: functional drink powder in single portions
Example: a drink powder with Clear Whey, fibre, creatine, vitamins, magnesium and electrolytes — around 25 to 35 grams per portion in sachets or stickpacks.
For the feasibility review we need:
- Target formulation or nutritional and flavour profile, plus raw material specifications
- Fill weight, packaging format, total quantity and project phase
- Target country, sales channel and scope of blending, sampling, filling and assembly
On this basis, AVORIA defines the technically and organizationally feasible project scope. A binding commitment follows after review and written confirmation.
Send an inquiryQuality
Quality and documented processes
- ISO 9001
- HACCP
- Own laboratory
- Roßtal, Bavaria
Site, standards and laboratory
AVORIA works at the Roßtal site in Bavaria to ISO 9001 and HACCP. An in-house laboratory supports project-based testing and process control. For suitable technical applications, ATEX zone-aware processes for zones 20, 21 and 22 are taken into account.
Defined in writing before production starts
Before implementation, the product specification, raw material documents, target weight, packaging material, labeling, test characteristics and release points are set out in writing. Safety data, allergens, cross-contamination risks, hazardous substance properties and special protection requirements must be disclosed in full before acceptance.
FAQ
Common questions on Powder contract filling
The key points on blending, packaging, minimum quantities and project start.
In contract filling, a powder is filled into an agreed pack on behalf of a business customer. Depending on the project, blending, sampling, labeling, cartoning and further services can be added.
Yes, AVORIA reviews and delivers suitable projects from powder blending through to filling. Formulation, raw materials, product properties, packaging and target quantity have to be reviewed per project.
Depending on the product, sachets from 3 to 500 g, stick packs from 3 to 50 g, HDPE round cans from 100 g to 5 kg, HDPE bottles, stand-up pouches as well as buckets, sacks, drums and big bags are possible.
Yes, customer-supplied raw materials and packaging can be considered after review. Specification, technical suitability, quantity, delivery and documentation have to be clarified in advance.
Please state whether a formulation already exists or development is needed. AVORIA then defines which steps are carried out within its own structures and whether, for individual steps, customer input or a project-related specialist partner makes sense.
As a guide, depending on the project, 10,000 to 30,000 units apply for sachets and 5,000 to 10,000 units for bottles or cans. The actual minimum is confirmed after reviewing product, format and material.
Yes, suitable formulations can be reviewed for sachets or stick packs. Confirmation requires at least the formulation or specification, fill weight, packaging preference, raw material information and target quantity.
The duration depends on the state of the formulation, raw material and packaging availability, testing needs, approvals and production scope. The possible schedule is agreed after the project review.
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